Process Engineer - Injection Molding

Summary: We are hiring for an organization that manufactures locking systems for the automotive industry and has grown from the tradition of a family business to become a leading partner in the industry with locations worldwide. This worldwide presence, together with their high tech approach, their flexibility and their ability to effectively develop systems and find solutions, means that they are held in high esteem by their customers.Responsibilities:Interact with customer, suppliers and internal technical teams to understand theirprocess/manufacturing Requirements/standards.Determinate estimated cycle times on new projects.Interact with tool suppliers and initiate tool improvement.Review 3D Tool design and blueprints.Carry out tool trials at supplierAnalyze moldflow, part advisor analysis, finite elements analysis and stress/fatigue analysis on plastics.Design plastics injection mold process.( Establish parameter for an optimal, robust and cost efficient molding process )Define efficient sequence for part removal. (interaction between IMM / Robot)Defining of quality monitoring parameters at the production equipmentCreate trial reports and master protocols.Analyze date and present statistical analysis.Develop and implement manufacturing specifications and training manuals and document proceduresRecommend measures to optimize and ensure line set up and capacity meet projected volumes.Provide training to production staff/set-up tech/material handler/operator.Define machine and peripheral equipment and get quotations.Assist with the development of concept/design of automation equipment. Including the selection, order and delivery tracking of automation components including:Electrical (sensors, wire/cables, connectors, PLCs, stepper motors, etc.)Pneumatic Valves and actuatorsMechanical componentsSafety GuardingSupport EOA Design.Carry out acceptance test runs at machinery supplier.Track progress of in-house machined components for projects.Create/Maintain Bill of Material for automation equipment projects and monitor and compare purchased component costs.Set-up, maintain and troubleshoot machines with in-depth understanding of:Vision SystemsElectrical WiringPLCMechanical assembly of equipmentHydraulic systemRequired Skills and Experience: Bachelor's degree in an engineering or mechatronics manufacturing field and around 10 years equivalent experience.PLC programming skills required.Previous robotic experience in programming and installation of equipmentBasic machining in mill, lathe, bench grinder, drill press, etc.)Equipment and process validation experienceAble to understand a broad range of equipment functionsIn-depth knowledge of assembly processes.Understanding of process cycle times, quality systems ISO 14000 and TS 16949.Strong analytical, numerical, and reasoning abilities.Ability to work with all levels of the organization. Posted On: Friday, December 18, 2020 Compensation: $85,000.00

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